Plant-wide Energy Loss Identification Checklist

General Facility

Lighting systems efficiency and operation
Building envelope (insulation, windows, doors)
Compressed air leaks and usage

Motors & Drives

Motor loading and sizing
Variable frequency drive (VFD) usage
Idle or running unnecessary motors

Heating, Ventilation, and Air Conditioning (HVAC)

Boiler/furnace efficiency
Leaks in steam/condensate systems
Incorrect thermostat settings

Process Equipment

Process heating and cooling losses
Heat recovery opportunities
Uninsulated process lines/equipment

Other Areas

Waste heat utilization
Energy monitoring and submetering
Employee awareness and training